JAMAR
COMPANY HAS BEEN AWARDED A MAJOR RETROFIT AND MAINTENANCE CONTRACT
AT ALLIANT ENERGY'S COLUMBIA AND EDGEWATER GENERATING STATIONS
IN WISCONSIN
Jamar Company
has been awarded a major retrofit and maintenance contract at
Alliant Energy's Columbia and Edgewater coal powered
generating stations in Wisconsin. Alliant
Energy Corporation is an energy holding company
involved in delivering electric and natural gas related
products and services to customers in the Midwest.
Alliant
Energy Columbia Generating Station
Columbia
Unit 2
Jamar will be replacing a 27 year old reheater during a 7-week major overhaul
on Columbia Unit 2.
The
process of replacing the reheater involves cutting the tubes
free from the inlet and outlet headers in the boiler. Front pendants
will be lowered through the furnace and removed through a large
opening cut in the furnace water wall at the turbine deck. After
all the old pendants are removed, the new pendants will be transported
to the furnace via a monorail through the same opening and hoisted
approximately 150 feet into place. Each pendent will be aligned
and secured in preparation for final welding.
Removal of Reheat Elements
Typical Orbital Tube Weld
Due
to the number of welds required in the reheat replacement, orbital
welding will be utilized.
In orbital welding the arc from the welder is rotated around
the tubing weld joint. The arc welding current is regulated with
a control
system thus, automating the entire process. The result is a more
precise and reliable method than manual welding.
Jamar
will also install
a
new
low
NOx
air system and replace the ID (Induced Draft), FD (Forced Draft) and air heater
outlet dampers. These regulate the massive
flow
of air
through
the
boiler. Air heater dampers regulate airflow to the air
heater. Jamar will also perform normal annual maintenance
on
the
unit.
Columbia Unit 1
Jamar will perform normal annual maintenance along with a major soot blower modification
for Diamond Power International's Columbia Unit 1.
During the three week outage Jamar will remove
the
existing soot blowers and piping, modify valve station platforms and install
84 new soot
blowers along with new steam and thermal drain piping. Due to the short outage
window, Jamar will utilize pre-fabricated piping where possible.
Alliant
Energy Edgewater Generating Station
Edgewater
Units 4 & 5
Jamar will perform normal annual maintenance
on Edgewater Units 4 and 5 in three separate outages which will take place in
the Spring and Fall of 2005.
Jamar will also perform a reheat retrofit, installing a new reheater in an existing
boiler
that did not previously have a reheater. The retrofit includes
65
new
outlet
elements.
Jamar
is staffed with skilled personnel capable of tackling boiler
repair and
maintenance projects, or new system installations. They are committed
to delivering projects safely on time and with the highest degree
of quality to each of their industrial customers.